Description
Ball valve Elephant is used as a shut-off valve in heat and water supply systems, in steam, fuel and pneumatic systems with compressed air and neutral gases. The valves of this series can be installed in systems transporting liquid and gaseous media (water, oil, oils, steam, air, alcohols, glycol, etc.) that are not aggressive to the valve materials.
Pneumatic rotary actuators are designed for automation of control process of industrial shut-off valves - gates, ball valves. Pneumatic actuators Elephant are designed for operation both indoors and outdoors. All internal and external parts are anticorrosive coated.
Limit switch unit APL-410N EX is designed for visual and electrical signaling of valve end positions. It is mounted on top of the pneumatic actuator surface and connected to the actuator shaft - DIN standard. The sealed box usually contains two sensors which monitor the position of the actuator shaft and signalize the end positions. Visual indication of the position can be observed on the body of the unit there is a 3D visual indicator RED-CLOSED and YELLOW-OPEN.
Air treatment unit AFC2000 is designed to clean compressed air from moisture and solid particles, remove condensate, automatically maintain the pressure at a preset level, supply lubricant from a reservoir in the compressed air flow to the elements of the pneumatic system with a large capacity range from 500 liters/minute to 10 000 liters/minute. The lubricator adds oil with a viscosity of 32 mm²/s (=cSt) at 40°C to the pneumatic system for further lubrication of control components such as pneumatic cylinders and pneumatic valves.
Technical characteristics of ball valves Elephant BV3232P(2pc)-FP-T-ISO-H 16 bar, full bore coupling, stainless steel SS316, seal - PTFE, with pneumatic actuator PA-SA with return springs, with pneumatic distributor 4M310-08 220V, with LSU APL-410N EX, with ATU AFC2000:
|
Nominal diameter DN, mm |
15 – 100 |
|
Nominal pressure PN, bar |
63/40 |
|
Maximum medium temperature t, °C |
Up to +200 |
|
Working medium |
Water, steam, oil products and other liquid or gaseous media neutral to the materials used |
|
Pipeline connection |
Threaded |
|
Control type |
Manual (lever handle) |
|
Ball passage |
Full bore |
|
Female thread |
BSP |
Materials of ball valves Elephant BV3232P(2pc)-FP-T-ISO-H 16 bar, full bore coupling, stainless steel SS316, seal - PTFE, with pneumatic actuator PA-SA with return springs, with pneumatic distributor 4M310-08 220V, with LSU APL-410N EX, with ATU AFC2000:
| № | Part name | Material |
| 1, 6 | Body | steel 316 |
| 2, 4 | Ball seal | PTFE |
| 3 | Char | steel 316 |
| 5 | O-ring | PTFE |
| 7 | Stem | steel 316 |
| 8 | Stem seal | PTFE |
| 9 | Stem nut | steel 316 |
| 10 | Handle | stainless steel |
Technical data of SA pneumatic actuators with return springs:
| Type of pneumatic actuator | SA - with return springs |
| Nominal pressure PN, bar | 12 |
| Working pressure, bar | 2...8 |
| Working medium | filtered compressed air |
| Maximum particle diameter of the working medium, µm2 | ≤30 |
| Ambient temperature, °C | -20 to +80 |
| Swivel angle, ° | 0 - 90 |
| Swivel angle adjustment, % | ±5 |
| Position indicator | open/closed |
| Top connection standard | NAMUR |
| Air connection standard | NAMUR |
| Average life, cycles closed/open | 70 000 (for non-aggressive media and medium pressure and temperature values) |
SA pneumatic actuators rotary with return springs
Dimensions and mounting dimensions of SA pneumatic actuators with return springs:
| Model | A, mm | B, mm | C, mm | D, mm | E, mm | F, mm | G, mm | H, mm |
| PA-x-052 | 30 | 41,5 | 65,5 | 72 | 92 | 65 | 30 | 80 |
| PA-x-065 | 36 | 47 | 81 | 88 | 108 | 72 | 30 | 80 |
| PA-x-083 | 46 | 57 | 98,5 | 108,7 | 128,7 | 92 | 30 | 80 |
| PA-x-105 | 57,5 | 64 | 122,5 | 133 | 153 | 109,5 | 30 | 80 |
| PA-x-130 | 67,5 | 74,5 | 145,5 | 155 | 185 | 127,5 | 30 | 130 |
| PA-x-140 | 75 | 77 | 161 | 172 | 202 | 137,5 | 30 | 130 |
| PA-x-160 | 87 | 87 | 184 | 197 | 227 | 159 | 30 | 130 |
| PA-x 210 | 113 | 113 | 235,5 | 255 | 285 | 210 | 30 | 130 |
| PA-x-270 | 147 | 147 | 299 | 326 | 356 | 273 | 30 | 130 |
| PA-x-300 | 162 | 174 | 330 | 350 | 380 | 312 | 30 | 130 |
| PA-x-350 | 190 | 195 | 483 | 410 | 440 | 365 | 30 | 130 |
| Model | A, mm | B, mm | C, mm | D, mm | E, mm | F, mm | G, mm | H, mm |
| PA-x-052 | 30 | 41,5 | 65,5 | 72 | 92 | 65 | 30 | 80 |
| PA-x-065 | 36 | 47 | 81 | 88 | 108 | 72 | 30 | 80 |
| PA-x-083 | 46 | 57 | 98,5 | 108,7 | 128,7 | 92 | 30 | 80 |
| PA-x-105 | 57,5 | 64 | 122,5 | 133 | 153 | 109,5 | 30 | 80 |
| PA-x-130 | 67,5 | 74,5 | 145,5 | 155 | 185 | 127,5 | 30 | 130 |
| PA-x-140 | 75 | 77 | 161 | 172 | 202 | 137,5 | 30 | 130 |
| PA-x-160 | 87 | 87 | 184 | 197 | 227 | 159 | 30 | 130 |
| PA-x 210 | 113 | 113 | 235,5 | 255 | 285 | 210 | 30 | 130 |
| PA-x-270 | 147 | 147 | 299 | 326 | 356 | 273 | 30 | 130 |
| PA-x-300 | 162 | 174 | 330 | 350 | 380 | 312 | 30 | 130 |
| PA-x-350 | 190 | 195 | 483 | 410 | 440 | 365 | 30 | 130 |
Sketch of dimensions of SA pneumatic actuators with return springs
Materials of parts of SA pneumatic actuators with return springs:
| № | Part name | Material |
| 1 | Indicator screw | ABS plastic |
| 2 | Position indicator | ABS plastic |
| 3 | Spring clip | stainless steel 304 |
| 4 | Metal washer | stainless steel 304 |
| 5 | Pressure washer | engineering plastic |
| 6 | Housing | hard anodized extruded aluminum alloy |
| 7 | Pressure washer | engineering plastic |
| 8 | Limiter | alloy steel |
| 9 | Shaft sealing ring upper | NBR |
| 10 | Upper shaft sliding ring | engineering plastic |
| 11 | Shaft | nickel plated alloy steel |
| 12 | Shaft sliding ring lower | engineering plastic |
| 13 | Shaft O-ring lower | NBR |
| 14 | Plug | NBR |
| 15 | Seal ring of adjusting screws | NBR |
| 16 | Washer of adjusting screw | stainless steel 304 |
| 17 | Lock nut of adjusting screw | stainless steel 304 |
| 18 | Adjusting screw | stainless steel 304 |
| 19 | Piston | die-cast aluminum alloy |
| 20 | Piston guide plate | engineering plastic |
| 21 | Piston sliding ring | engineering plastic |
| 22 | Piston O-ring | NBR |
| 23 | Spring set | spring steel |
| 24 | Cover O-ring | NBR |
| 25 | End cap | cast aluminum with polyester coating |
| 26 | Cover screw | stainless steel 304 |
| 27 | Stop screw | stainless steel 304 |
| 28 | Adapter | carbon steel |
Material sketch of SA pneumatic actuators with return springs
Technical characteristics of the air supply unit AFC2000:
| Working pressure, bar | 8 |
| Maximum pressure, bar | 10 |
| Adjustable pressure range, bar | 0,5 ÷ 9 |
| Fracture pressure, bar | 15 |
| Air connection | 1/4" |
| Operating temperature, °C | from -5 to +60 |
| Size of filtered particles, µm | 40 |
| Oil viscosity | ISO VG 32 |
| Weight, kg | 0,395 |
Technical characteristics of limit switch unit APL-410N EX:
| Body | all-weather IP65 explosion-proof Exd IIB T6 |
| Cable glands | 2 x NPT1/2” |
| Terminal strips | 8 points (0.05 - 2.5) mm2 |
| Position indicator | 0 - 90° (90° free rotation) CLOSED - red; OPEN - yellow |
| Switches/sensors | two mechanical switches two proximity sensors |
| Nominal voltage, V | 250 |
| Permissible ambient temperature, °C | from -25 to +80 |
| Service life, years | 10 |
Materials of limit switch unit APL-410N EX:
| Name | Materials |
| Enclosure cover and body | die-cast aluminum |
| Shaft | stainless steel |
| Indicator cover | polycarbonate |
| Cam | polycarbonate |
| Spring | stainless steel |
| Enclosure cover bolts | stainless steel |
| O-ring | NBR |
| Bushing | bronze |
| Sealing ring (shaft) | stainless steel |
| Ground terminal | stainless steel |
| Indicator | ABS plastic / polycarbonate |
| Bracket | stainless steel |
Technical characteristics of the pneumatic distributor 4M310-08 NAMUR
| Design | Spool-type |
| Test pressure (body strength test. Not for operation!), bar | 10 |
| Working pressure (recommended range for normal operation), bar | 1.5 ÷ 8 |
| Valve type | 5/2 five-port, two-position |
| Working medium | purified air (40 µm filter fineness) |
| Operating temperature, °C | 0 to +60 |
| Actuation frequency | 5 cycles per second |
| Manual override | yes |
| Protection rating/insulation class | IP65/F |
| Connection to pneumatic actuator | NAMUR-compliant mounting surface (VDI/VDE3845) |
| Body material | anodized aluminum |
| Effective cross-sectional area, mm2 | 25 (Cv = 1.4) |
| Exhaust port dimensions (vent to atmosphere) | 2 - PT1/4” |
| Air inlet port size (to pneumatic valve) | G1/4” |
| Air outlet port size (to pneumatic actuator) | 2 x Ø19.2 mm |
| Response time, sec | 0.05 |
| Supply voltage, V | 220AC/24DC |
| Coil power | 220VAC – 5.5 VA/24VDC – 4.8 W |
| Weight, kg | 0.35 |
| Average service life, cycles | 10,000,000 |
Overall and installation dimensions of the pneumatic distributor 4M310-08 NAMUR
| A | C | D | E | F | G | H | I | K | L | J | N | M |
| mm | ||||||||||||
| 40 | 24 | 28 | 32 | 40 | 21,5 | 69 | 45 | 17,5 | 135 | 29,3 | 40 | 27 |
Sketch of the dimensions of the pneumatic distributor 4M310-08 NAMUR
Basic materials and parts of the pneumatic distributor 4M310-08 NAMUR
| № | Part Name | Material |
| 1 | Connector | Engineering plastic |
| 2 | Nut | POM + carbon steel |
| 3 | Coil | Copper |
| 4 | Control Elements | — |
| 5 | Plate | Carbon steel |
| 6 | Piston | POM |
| 7 | Control Valve Seat | Engineering plastic |
| 8 | Valve Body | Aluminum alloy |
| 9 | Spool | Aluminum alloy |
| 10 | O-Ring Seal | HNBR |
| 11 | Rear Cover | Engineering plastic |
| 12 | Filter | Synthetic material |
| 13 | Piston | POM |
| 14 | Spring | Stainless steel |
| 15 | Manual Override | Engineering plastic |
| 16 | Rear Seat | Aluminum alloy |
| 17 | Spring Seat | Aluminum alloy |
| 18 | Type C Towing Shackle | 65Mn |
Sketch of the dimensions of the pneumatic distributor 4M310-08 NAMUR
Specifications
Delivery
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